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"I'm
writing you this note to tell you how pleased we are with the addition of the SpiderCools
to our 5 vertical machining centers. Prior to their installation we were
spending a great deal of time adjusting coolant lines and as a result the
machines were frequently in optional stop to accommodate 1 operator running 2
machines. Since their installation we have eliminated this almost entirely.
Operators are no longer concerned about having coolant on the tool at the right
time and are running the machines at far greater efficiency. In addition we have
seen an increase in tool life because now we have coolant in the right spot at
all times. Furthermore, with Spider Cool we can now adjust the coolant lines in
cycle from outside of the machine. Because of door interlocks we previously had
to put the machines in single block or MDI to adjust the lines. As you well know
this can be dangerous and often times very messy. Coolant can spray all over the
place and I have seen more than 1 operator take a coolant shower in my 25 years."
“I
have estimated that our annual savings by adding the SpiderCools
will be in the vicinity of $52,000 per annum.”
"This
is calculated by assuming that our machine uptime will be 30 minutes more per
shift. We currently run 2 shifts giving us a total of 1 hour per day times 5
machines or 5 hours per day or 25 hours per week. Assuming an hourly rate
of $40.00 per hour this provides a return of $1000.00 per week or $52,000 per
year. This is a very conservative estimate and does not include
improved tool life or intangibles like operator satisfaction, improved quality,
and less mess. Given this calculation the payback for our spider cool is less
than 3 months. For us this was an easy decision! and our operators and set-up
personnel are very happy that we made it."
Preci-Manufacturing,
Inc.
Winooski,
VT
Lloyd
Grunvald, VP
5
SpiderCool Systems
(2) Mori-Seiki
(2) Kitamura
(1) Haas Mini Mill

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